av&rSystem Integration Service
av&r's Robotic Polishing Systems
Our team has developed automated polishing systems to polish manufacturing parts ensuring a consistent surface finish that keeps within your tight tolerances.
![av&r's Robotic Polishing Systems Image](http://www.jiffyguest.com/images/imgLibrary/Polishing-AV&R.jpg)
AV&R开发了robotic polishingsystems for manufacturing parts with controlled material removal. These parts are:
- Gas Turbine Parts
我们的机器人系统在机翼表面饰面,平台,裹尸布,圆角半径和三维机翼平台过渡上工作。他们还可以在机翼上进行销去除,剖面侧边缘并在后端薄。 - Orthopaedic Implants
我们的机器抛光了不同的假体植入物,例如膝盖盒和臀部茎。
对于平均材料在25至125 µm之间(1至5 mil之间),我们的自动抛光设备可确保从一个部分到另一部分的一致性±15 µm(±0.6 mil)。
Our team has developed this automated polishing equipment to polish manufacturing parts ensuring a consistent surface finish that keeps within your tight tolerances. These systems use closed-loop with inspection feedback, depending on the type of finish to be performed.
Automated Polishing Benefits
When you replace manual polishing or surface finishing by a fully capable robotic system, you:
- Increase production quality and repeatability
- Reduces the risk of worker injuries
- 用集成的灰尘收集器最大程度地减少灰尘的有害影响
- Optimize tool use resulting in reduced abrasive costs
- Get faster cycle times
- Reduce labour costs
- Save time and ensure quality by combining automated inspection and validation in the same system
Main Technologies for Gas Turbine Parts
- 抛光机翼,平台,圆角半径和销钉
- Tri-plane blending (tri-blend)
- Thinning the trailing edge
- 前沿和后缘分析
- Chord length feedback
- 墙壁或涂料厚度反馈
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选项
- Ultra-polishing, creating a mirror-surface finish
- Part cleaning after the polishing operation
- 集成的灰尘收集
- Automated tool change
Other System Integration Services from Member
av&r's Robotic Deburring Systems
av&r’s robotic deburring systems deburr and create radius on gas turbines blades. They finish the edges of the dove-tail, the shroud, the tip, and the platform. They adjust the manufacturing recipe according to the tool’s wear and state.
av&r's Robotic Tri-blend Systems
AV&R开发了a new surface finishing process for gas turbine components. This tri-blend robotic technology, unprecedented in the aeronautical industry, makes it possible to automate the blending of a complex zone, more precisely the junction between three surfaces.